| 1 | 2025-07-03 | FAC | Korangi Refinery | Canteen | A third-party vendor, reported an incident while working at tandoor involving slight burns on the right side of his face and on his right hand below. The affected aeas show superficial skin redness only. | Install regulator to regulate the line pressure before the main valve. | Civil | Closed | team |
| 2 | 2025-07-03 | FAC | Korangi Refinery | Canteen | A third-party vendor, reported an incident while working at tandoor involving slight burns on the right side of his face and on his right hand below. The affected aeas show superficial skin redness only. | Tandoor main sui gas line should be fitted with parallel line having low pressure valve system for safe and controlled ignition. | Civil | Closed | team |
| 3 | 2025-07-03 | FAC | Korangi Refinery | Canteen | A third-party vendor, reported an incident while working at tandoor involving slight burns on the right side of his face and on his right hand below. The affected aeas show superficial skin redness only. | Develop and display SOP for tandoor ignition and working instructions. | A&S | Closed | team |
| 4 | 2025-07-03 | FAC | Korangi Refinery | Canteen | A third-party vendor, reported an incident while working at tandoor involving slight burns on the right side of his face and on his right hand below. The affected aeas show superficial skin redness only. | Sui gas lineup must be updated of canteen area. | Drawing Office | Closed | team |
| 5 | 2025-07-03 | FAC | Korangi Refinery | Canteen | A third-party vendor, reported an incident while working at tandoor involving slight burns on the right side of his face and on his right hand below. The affected aeas show superficial skin redness only. | Share the learning with other staff members. | HSEQ | Closed | team |
| 6 | 2025-07-03 | FAC | Korangi Refinery | Canteen | A third-party vendor, reported an incident while working at tandoor involving slight burns on the right side of his face and on his right hand below. The affected aeas show superficial skin redness only. | Conduct training on safe tandoor operation for concerned staff. | A&S | Closed | team |
| 7 | 2025-08-04 | Near Miss | Korangi Refinery | Tank Farm | During cutting and rigging activity at 4th shell course, a channel piece is drop from height and fall on floor/ inside scaffolding barrication. Not any injury and loss of asset. | Fixture and metallic eye will install for proper securing of channel prior to use. | Construction | Closed | team |
| 8 | 2025-08-04 | Near Miss | Korangi Refinery | Tank Farm | During cutting and rigging activity at 4th shell course, a channel piece is drop from height and fall on floor/ inside scaffolding barrication. Not any injury and loss of asset. | Supervisors to review and approve rigging/ cutting method statements before execution. | Construction | Closed | team |
| 9 | 2025-08-04 | Near Miss | Korangi Refinery | Tank Farm | During cutting and rigging activity at 4th shell course, a channel piece is drop from height and fall on floor/ inside scaffolding barrication. Not any injury and loss of asset. | Share the learning with other staff members. | HSEQ | Closed | team |
| 10 | 2025-08-04 | Near Miss | Korangi Refinery | Tank Farm | During cutting and rigging activity at 4th shell course, a channel piece is drop from height and fall on floor/ inside scaffolding barrication. Not any injury and loss of asset. | Share the learning with other staff members. | HSEQ | Closed | team |
| 11 | 2025-08-20 | FAC | Korangi Refinery | Plant | Mr. M. Kashif (M/S Descon) was brought to the dispensary at 1030 hrs. It was revealed that the individual had complained of dizziness. Initial treatment was given in the dispensary and sent back to the site. | Ensure availability of drinking water and ORS at all work sites. | A&S | Closed | |
| 12 | 2025-08-20 | FAC | Korangi Refinery | Plant | Mr. M. Kashif (M/S Descon) was brought to the dispensary at 1030 hrs. It was revealed that the individual had complained of dizziness. Initial treatment was given in the dispensary and sent back to the site. | Implement and enforce work–rest cycles during extreme heat conditions. | Stationary | Closed | |
| 13 | 2025-08-20 | FAC | Korangi Refinery | Plant | Mr. M. Kashif (M/S Descon) was brought to the dispensary at 1030 hrs. It was revealed that the individual had complained of dizziness. Initial treatment was given in the dispensary and sent back to the site. | Provide shaded/resting areas near work zones. | Stationary | Closed | |
| 14 | 2025-08-20 | FAC | Korangi Refinery | Plant | Mr. M. Kashif (M/S Descon) was brought to the dispensary at 1030 hrs. It was revealed that the individual had complained of dizziness. Initial treatment was given in the dispensary and sent back to the site. | Share the learning with other staff members. | HSEQ | Closed | |
| 15 | 2025-08-21 | Near Miss | Korangi Refinery | Plant | At 181-CA, during the shifting of material, a spark was produced by striking an ex-rated portable light with scaffolding pipes placed on a metallic platform. | Ensure that all scaffolding is properly earthed/grounded as per electrical safety standards. | Electrical | Closed | |
| 16 | 2025-08-21 | Near Miss | Korangi Refinery | Plant | At 181-CA, during the shifting of material, a spark was produced by striking an ex-rated portable light with scaffolding pipes placed on a metallic platform. | Prohibit use of electrical equipment in open areas during rainfall or wet conditions unless adequate protection is ensured. | Stationary | Closed | |
| 17 | 2025-08-21 | Near Miss | Korangi Refinery | Plant | At 181-CA, during the shifting of material, a spark was produced by striking an ex-rated portable light with scaffolding pipes placed on a metallic platform. | Share the learning with other staff members. | HSEQ | Closed | |
| 18 | 2025-08-23 | Near Miss | Korangi Refinery | Tank Farm | At location AFC 105-C3 top platform, a spark occurred on an electrical extension board during work. No injury or damage was reported. During the investigation, it was identified that the extension board’s wire was cut due to contact with a metallic object, which caused the spark. The faulty extension board was removed from the location. | Avoid placing extension boards/wires in direct contact with metallic objects or sharp edges. | Stationary | Closed | |
| 19 | 2025-08-23 | Near Miss | Korangi Refinery | Tank Farm | At location AFC 105-C3 top platform, a spark occurred on an electrical extension board during work. No injury or damage was reported. During the investigation, it was identified that the extension board’s wire was cut due to contact with a metallic object, which caused the spark. The faulty extension board was removed from the location. | Ensure pre-use inspection of all electrical extension boards and cables. | Electrical | Closed | |
| 20 | 2025-08-23 | Near Miss | Korangi Refinery | Tank Farm | At location AFC 105-C3 top platform, a spark occurred on an electrical extension board during work. No injury or damage was reported. During the investigation, it was identified that the extension board’s wire was cut due to contact with a metallic object, which caused the spark. The faulty extension board was removed from the location. | Share the learning with other staff members. | HSEQ | Closed | |
| 21 | 2025-08-26 | Near Miss | Korangi Refinery | Tank Farm | The security team from Gate # 3 informed the fire camp that smoke was observed from the Kachra Kundi at Road # 4. The fire and safety team immediately responded to the site and controlled the situation by water showering for cooling. Investigation revealed that the smoke was likely caused by pyrophoric material. The material was later safely removed from the site. | Strictly follow the pyrophoric disposal procedure as written in maintenance manual. | Stationary | Closed | |
| 22 | 2025-08-26 | Near Miss | Korangi Refinery | Tank Farm | The security team from Gate # 3 informed the fire camp that smoke was observed from the Kachra Kundi at Road # 4. The fire and safety team immediately responded to the site and controlled the situation by water showering for cooling. Investigation revealed that the smoke was likely caused by pyrophoric material. The material was later safely removed from the site. | Share the learning with others staff members. | HSEQ | Closed | |
| 23 | 2025-09-08 | Near Miss | Korangi Refinery | Plant | Emergency siren was sounded due to malfunction in MCPs # 63,68,09 and 54. | Glass of MCP #63 to be replaced with new one. | Electrical | Closed | |
| 24 | 2025-09-08 | Near Miss | Korangi Refinery | Plant | Emergency siren was sounded due to malfunction in MCPs # 63,68,09 and 54. | Electrical team to conduct the survey of MCPs for its physical condition and if any damage to body or glass is observed then replace it. | Electrical | Closed | |
| 25 | 2025-09-08 | Near Miss | Korangi Refinery | Plant | Emergency siren was sounded due to malfunction in MCPs # 63,68,09 and 54. | Reroute the cable entry point into the MCP, ensuring that cable enters from bottom rather than top side, restricting the moisture ingress into MCP. | Electrical | Closed | |
| 26 | 2025-09-26 | Near Miss | Korangi Refinery | Tank Farm | A 40ft trailer (TLN-829) was hit with a swing ladder at gate-04 while going outside. The swing ladder of the inspection platfrom is damaged. | The security staff will Check the container at the offloading point and ensure the doors are properly closed prior to exit from Gate # 4. | A&S | Closed | |
| 27 | 2025-09-26 | Near Miss | Korangi Refinery | Tank Farm | A 40ft trailer (TLN-829) was hit with a swing ladder at gate-04 while going outside. The swing ladder of the inspection platfrom is damaged. | Share the learning with others. | HSEQ | Closed | |
| 28 | 2025-11-13 | Near Miss | Kemari Terminal | Building | The upper hinge of the pedestrian gate suddenly broke while a guard was opening it, and the gate was about to fall. | Install a new heavy duty hinge for the gate to ensure structural integrity and prevent future mechanical failures. | Stationary | Closed | |
| 29 | 2025-11-13 | Near Miss | Kemari Terminal | Building | The upper hinge of the pedestrian gate suddenly broke while a guard was opening it, and the gate was about to fall. | Ensure proper lubrication (greasing) and inspection of all heavy-duty gates and their hinges. | Stationary | Closed | |
| 31 | 2026-03-14 | Near Miss | Kemari Terminal | Tank yard | At tank # 56, during fit up activity of 3rd shell course, the tack weld of the U-fit up accessories broke as a result of hammering and fell down in the barricaded area. No injury or damage occurred. | Enhance the quality of welding joints to ensure they can sustain vibration and mechanical stress without failure. | Stationary | Closed | |
| 32 | 2026-01-29 | Near Miss | Korangi Refinery | Plant | During welding on the cooling water drain line of Boiler # 04 as part of annual PM activities, the pipe spool being welded created a small electrical spark, resulting in minor burn marks on the insulation of an adjacent steam drain line. | Conduct toolbox talk and share the learning with fabrication team regarding the incident to prevent recurrence in future. | Stationary | Closed | |
| 33 | 2026-03-14 | Near Miss | Kemari Terminal | Tank yard | At tank # 56, during fit up activity of 3rd shell course, the tack weld of the U-fit up accessories broke as a result of hammering and fell down in the barricaded area. No injury or damage occurred. | Ensure all other installed U-clamps are inspected by the QC inspector to confirm the integrity and quality of their welding joints. | Stationary | Closed | |
| 34 | 2026-03-14 | Near Miss | Kemari Terminal | Tank yard | At tank # 56, during fit up activity of 3rd shell course, the tack weld of the U-fit up accessories broke as a result of hammering and fell down in the barricaded area. No injury or damage occurred. | All U-clamps should have secondary retention by securing chains welded to the wedges. | Stationary | Closed | |
| 35 | 2026-03-14 | Near Miss | Kemari Terminal | Tank yard | At tank # 56, during fit up activity of 3rd shell course, the tack weld of the U-fit up accessories broke as a result of hammering and fell down in the barricaded area. No injury or damage occurred. | Metallic mesh to be installed in the areas below work at height to safely arrest any falling objects | Stationary | Closed | |
| 36 | 2026-03-19 | Near Miss | Korangi Refinery | Tank Farm | At tank # 35 the partition wall of the hard barrication and corrugated sheets collapsed due to a thunderstorm and high wind speed. (Approx. 90km/h). | Ensure that all such structures are securely fixed and adequately braced and embedded into the ground to maintain stability. | Construction | Closed | |
| 37 | 2026-03-19 | Near Miss | Korangi Refinery | Tank Farm | At tank # 35 the partition wall of the hard barrication and corrugated sheets collapsed due to a thunderstorm and high wind speed. (Approx. 90km/h). | Regular inspections should also be carried out, especially before and after adverse weather conditions, to confirm structural integrity and address any weaknesses promptly. | Construction | Closed | |
| 38 | 2026-04-09 | Near Miss | Korangi Refinery | Workshop | At Rotary workshop, a sudden leakage from top hose assembly of 5 kg CO2 fire extinguisher occurred, resulting in high pressure discharge with an audible release from the cylinder. Due to leakage a safety sign board positioned above also fell. No injury was reported. | Fire team will visit the vendor site to witness the hydrotest activity. | F&S | Closed | |
| 39 | 2026-04-22 | Near Miss | Korangi Refinery | Tank Farm | During major Repair project 2024-25 by M/s IIW, while the positioning of the 25 ton crane for cutting of Tank-04, it made contact with the tank scaffolding. Consequently the scaffolding pipe was bent as a result of this incident. | Conduct a safety talk and re-training for the crane operator regarding "Unattended Equipment and Positioning of Equipment at site" procedures. | Construction | Closed | |
| 40 | 2026-04-22 | Near Miss | Korangi Refinery | Tank Farm | During major Repair project 2024-25 by M/s IIW, while the positioning of the 25 ton crane for cutting of Tank-04, it made contact with the tank scaffolding. Consequently the scaffolding pipe was bent as a result of this incident. | Update the Job Safety Analysis (JSA) for crane positioning to include a safe exit procedure from the crane after it has been positioned. | Construction | Closed | |
| 41 | 2026-04-28 | MTC | Korangi Refinery | Tank Farm | During the weekly fire drill, the fire and safety officer tripped over a concrete curb stone that was placed in the area, resulting in a fall and dislocation of his left hand wrist. | The fire team will visit the drill location prior to performing the drill to identify and eliminate any unsafe conditions. | F&S | Closed | |
| 42 | 2026-04-28 | MTC | Korangi Refinery | Tank Farm | During the weekly fire drill, the fire and safety officer tripped over a concrete curb stone that was placed in the area, resulting in a fall and dislocation of his left hand wrist. | Ensure hard barricading around all uncompacted areas until proper compaction and reinstatement. | Civil | Closed | |
| 43 | 2026-04-28 | MTC | Korangi Refinery | Tank Farm | During the weekly fire drill, the fire and safety officer tripped over a concrete curb stone that was placed in the area, resulting in a fall and dislocation of his left hand wrist. | After completion of any work, performing authority will perform housekeeping and area autority ensure it by visiting the area. | Tank Farm | Closed | |
| 44 | 2026-04-28 | MTC | Korangi Refinery | Tank Farm | During the weekly fire drill, the fire and safety officer tripped over a concrete curb stone that was placed in the area, resulting in a fall and dislocation of his left hand wrist. | TBTs to be conducted with the contractors. | HSEQ | Closed | |
| 45 | 2026-04-28 | MTC | Korangi Refinery | Tank Farm | During the weekly fire drill, the fire and safety officer tripped over a concrete curb stone that was placed in the area, resulting in a fall and dislocation of his left hand wrist. | Share the lesson learning with the others. | HSEQ | Closed | |
| 46 | 2026-04-30 | Near Miss | Korangi Refinery | Tank Farm | The fire alarm was activated due to MCP was unintentionally hit by an OMC staff member while he was moving toward the OMC office. | Relocate MCP # 64, install it on the wall, and provide a transparent plastic cover. | Electrical | Closed | |
| 47 | 2026-04-30 | Near Miss | Korangi Refinery | Tank Farm | The fire alarm was activated due to MCP was unintentionally hit by an OMC staff member while he was moving toward the OMC office. | Ensure that safety orientation to be conducted for all OMC staff prior to entry in the OMCs office area. | Logistic | Closed | |
| 48 | 2026-04-30 | Near Miss | Korangi Refinery | Tank Farm | The fire alarm was activated due to MCP was unintentionally hit by an OMC staff member while he was moving toward the OMC office. | Install safety signage at gate #4 displaying emergency and safety instructions for awareness purpose. | HSEQ | Closed | |
| 49 | 2026-04-30 | Near Miss | Korangi Refinery | Tank Farm | The fire alarm was activated due to MCP was unintentionally hit by an OMC staff member while he was moving toward the OMC office. | Provide counselling to the victim. | Commercial | Closed | |
| 50 | 2026-04-30 | Near Miss | Korangi Refinery | Tank Farm | The fire alarm was activated due to MCP was unintentionally hit by an OMC staff member while he was moving toward the OMC office. | Share the lessons learned with all OMCs. | HSEQ | Closed | |
| 51 | 2026-05-19 | Near Miss | Kemari Terminal | Tank yard | At tank # 56, channel of length approx 1.5ft fall from the 4th shell course from outisde of tank. The incident was occur during fitup activity of wind girder. | Ensure all removed materials are immediately lowered to the ground. | Stationary | Closed | |
| 52 | 2026-05-19 | Near Miss | Kemari Terminal | Tank yard | At tank # 56, channel of length approx 1.5ft fall from the 4th shell course from outisde of tank. The incident was occur during fitup activity of wind girder. | Cover gaps between the working platform and tank shell with mesh | Stationary | Closed | |
| 53 | 2026-05-19 | Near Miss | Kemari Terminal | Tank yard | At tank # 56, channel of length approx 1.5ft fall from the 4th shell course from outisde of tank. The incident was occur during fitup activity of wind girder. | Conduct a Toolbox Talk (TBT) on Dropped Object Prevention for personnel involved in work-at-height activities. | Stationary | Closed | |
| 54 | 2026-05-30 | Near Miss | Korangi Refinery | Canteen | At 18:25 hrs, the MCP #06 (Staff Canteen) glass was broken during routine sweeping near it. The area was inspected and MCP was normalized. | Install a protective cover/ guard box over MCP #06 to prevent direct impact and physical damage. | Electrical | Closed | |
| 55 | 2026-05-30 | Near Miss | Korangi Refinery | Canteen | At 18:25 hrs, the MCP #06 (Staff Canteen) glass was broken during routine sweeping near it. The area was inspected and MCP was normalized. | Counseling of housekeeping staff to be conducted on proper storage and safe handling of cleaning equipment. | A&S | Closed | |