Potential Incident

PRL HSEQ Portal
Printed: 22 Jul 2026 · 16:30
Report:Potential Incident
Period:All dates
Generated:2026-07-22 16:30:39
Records:49
#DateReported ByReporting PersonReporting DeptFacilityAreaDescriptionResponsible DeptStatusAssigned To
22025-07-07System AdministratorAtiq-ur-RahmanTank FarmKorangi RefineryTank # 32At tank #32, a splash plate is found hanging and poses a potential falling object hazard. Please take the necessary corrective actions.StationaryClosedteam
32025-07-29System AdministratorMuhammad AmmadOperationKorangi RefineryOperationAlong road # 07 towards Boiler # 04, gardening water line is posing trip/fall hazard.StationaryClosedteam
42025-08-03System AdministratorM. NasirOM KTKemari TerminalKTIn front of white oil manifold, concrete planks lying on surface to cover containment channel which could became a tripping hazard.CivilClosedteam
52025-08-21System AdministratorShakeel AnwerOM KTKemari TerminalKTConcreate flooring has been settled down due to recent rain spell near tank #32.CivilClosedteam
62025-09-05System AdministratorMuhammad AmmadOperationKorangi RefineryPlant areaAt 202-Cs fan blocks platform, west side of 202-JC2, a loose instrument cable is posing a tripping hazard, hence needed to be fixed properly.CivilClosed
72025-09-05System AdministratorMuhammad AmmadOperationKorangi RefineryPlant areaAt west side of 116-C and east side of 115-JC2, loose metallic sheets are posing falling objects hazard and may cause harm to any workmen present nearby, hence needed to be fixed properly.InstrumentClosed
82025-09-16System AdministratorMuzamil HussainOperationKorangi RefineryPlant AreaThe check nut on the first isolation valve of the 2801-JAN back-to-tank line is missing, which could cause the handwheel to detach and fall to the ground.StationaryClosed
92025-09-28System AdministratorMohtasham BillahTank FarmKorangi RefineryTank FarmTank-38 overflow window mesh near foam box ( Road-14 side ) is in hanging position potential of fall.StationaryClosed
102025-10-21System AdministratorShahida JabeenLabKorangi RefineryLaboratoryAt the laboratory, deformation was observed in the false ceiling panels within the Senior Chemist’s room, which poses a potential safety hazard.CivilClosed
112025-11-10System AdministratorMohtasham BillahTank FarmKorangi RefineryTank FarmTank # 18, 27, 16, 17, 05 drain lines are crossing through walkways creating tripping hazard.CivilClosed
122025-11-20System AdministratorShankar LalTank FarmKorangi RefineryTank FarmThis has been observed that, tank#16 stainless steel earthing handling has detached from designated place ( near dispatch) , it’s malposition may lead   potential incident.StationaryClosed
132025-11-21System AdministratorAamir WakeelCivilKemari TerminalKTDuring the inspection of the bund wall a potential incident was identified involving exposed sharp edges on the MS railing, which may pose a risk of minor injury to personnel. That issue was observed at Tank-64 Yard Road No. 4 adjacent to the fire wall of the foam pourer and water sprinkling system.StationaryClosed
142025-11-26System AdministratorAbid SaeedOperationKorangi RefineryPlant areaAt 123-C/124-C channel head platforms, monkey ladder entrance point safety gate is unavailable, creating a falling hazard.StationaryClosed
152025-11-26System AdministratorAbid SaeedOperationKorangi RefineryPlant AreaAt 104-B, monkey ladder to 4th platform has high vibration, posing a falling hazard.StationaryClosed
162025-11-26System AdministratorAbid SaeedOperationKorangi RefineryPlant AreaAt 104-B, monkey ladder to 5th platform has missing safety cage, posing a falling hazard.StationaryClosed
172025-12-01System AdministratorAtiq ur RehmanTank FarmKorangi RefineryTank FarmTank farm wooden floor is damaged & deteriorating.CivilClosed
182025-12-02System AdministratorM. AdilTank FarmKorangi RefineryTank FarmScaffolding used to operate the feed valve at Tank-33 is not in proper condition. The scaffold is loose and not suitable for safe operation.CivilClosed
192025-12-11System AdministratorAtiq-ur-RahmanTank FarmKorangi RefineryTank FarmAt tank # 36, the feed valve platform has sustained significant damage, which poses a serious risk of accidents or mishaps.StationaryClosed
202025-12-13System AdministratorAtiq-ur-RahmanTank FarmKorangi RefineryTank FarmTwo steps on the stairs of the MS gantry at bay-07 and bay-08 have sustained damage. This poses a significant safety risk, as it could potentially lead to mishaps or injuries.StationaryClosed
212025-12-16System AdministratorM. BalajHSEQKorangi RefineryTank FarmBeyond Gate # 3, while the HSE Manager of M/s Al-Hadeed was approaching towards Tank Yard No. 4, he was wearing a jacket made of wool-type material, which has the potential to generate static electricity.CivilClosed
222025-12-19System AdministratorZeeshan KhalilStationaryKorangi RefineryTank FarmAt Decanting Bay 01, where the swing ladder and its railings were found damaged. The defect compromises safe access and egress for personnel working in the bay area.StationaryClosed
232025-12-22System AdministratorMuhammad MuneebCivilKorangi RefineryPlant AreaAt west side of the 201-DN reactor, there is a beam–column structure supporting an old (possibly redundant) crane. One end of the beam is bolted to a column; however, the column at the other end appears to be missing, leaving the beam in a cantilevered condition.StationaryClosed
242025-12-30System AdministratorMuhammad BalajHSEQKorangi RefineryTank FarmNear tank yard # 4, during the fuel transfer operation into the compressor, it was observed that the equipment was not properly grounded or bonded. Bonding cables were not connected between the transfer components, and no effective grounding was in place to safely dissipate static electricity, although the necessary wiring and connectors were available on-site.RotaryClosed
252026-01-06System AdministratorMohtasham BillahTank FarmKorangi RefineryTank FarmHSD rundown sampling point located near the Tank-7 manifold. Currently, this sampling point is inaccessible.To collect samples, personnel are required to cross over pipelines. This practice presents a significant slip, trip, and fall hazard, to mitigate this riskCivilClosed
262026-01-08System AdministratorM. FarazInstrumentKorangi RefineryPlant AreaNear Boiler-1. A metal rod is protruding from the ground in this area (photo attached). This creates a potential trip and fall hazard for personnel working or walking in the vicinity.CivilClosed
272026-01-08System AdministratorNouman KhanLogisticKorangi RefineryTank FarmA new trench cover is required at the White Oil Pump House Gantry area, as the power cable is currently exposed, posing a risk of operator tripping or falling, especially during the rainy season.StationaryClosed
282026-01-12System AdministratorNouman KhanLogisticKorangi RefineryTank FarmHSD pump 2502 JC, vibration & jerk issue from four-inch discharge line, the line support remains unsecured. This poses a significant risk of equipment damage & operational disruption.StationaryClosed
292026-01-15System AdministratorNouman KhanLogisticKorangi RefineryTank FarmAt CDP Bay-7 & 8. The SRL pulley and light are installed on the same column, which poses a risk of damaging the light while operator’s movement. This could potentially lead to electrical fire hazardsStationaryClosed
302026-01-22System AdministratorNouman KhanLogisticKorangi RefineryTank FarmTube lights installed at Bay-04 and Bay-07 in the decanting area are not securely fixed to their respective columns. Due to corrosion of the nut bolts, the lights are hanging loosely and are currently supported only by electrical wires.ElectricalClosed
312026-02-13System AdministratorMubbashir MalickInspectionKorangi RefineryTank FarmTank-25, The overflow window on the south side has partially detached from the shell and is currently hanging loose.StationaryClosed
322026-02-22System AdministratorAsim SiddiqueOperationKorangi RefineryBetween Gates # 02 & 03A falling potential hazard had been identified at the PRL mosque shed’s metallic support (metal plate piece). However, loose metal piece has been removed with the help of the fire team. But support pillar overall condition remains deteriorated and may pose a falling hazard over time.InspectionClosed
332026-03-19System AdministratorIzzat Khan (3rd Party Contractor)CivilKorangi RefineryPlant AreaThe upper portion cladding sheet of the 105-E Stabilizer Column has fallen, and some remaining sheets are observed loose.CivilClosed
342026-03-23System AdministratorMuzamil HussainOperationKorangi RefineryPlant AreaBoulders at Road #10 lack reflectors, posing a risk of vehicle collisions in low visibility; reflectors should be installed promptly.HSEQClosed
352026-04-12System AdministratorRomman AliOperationKorangi RefineryPlant AreaDuring cooling water chemical- sodium hypochlorite makeup activity, it was observed that a jerry cane labelled as sodium hypochlorite was containing H2SO4 (Acid).WarehouseClosed
362026-04-16System AdministratorM. BalajHSEQKorangi RefineryTank FarmIt was noted that an OGDL staff member entered the local decanting gantry area from the OMCs room/ office located at Gate #4 while carrying a mobile phone. This is for your information and for necessary corrective action.LogisticClosed
372026-05-08System AdministratorRaja Ibtisam RabbaniStationaryKorangi RefineryTank FarmAt tank yard # 33, handrail supports were found to be bent and damaged. This physical deformation weakens the integrity of the safety railing, making it unreliable for personnel needing balance or fall protection.StationaryClosed
382026-05-09System AdministratorAsim SiddiqueOperationKorangi RefineryPlant AreaAt the intersection of road # 03 & 06, Infront of main sub-station, fire water header elbow portion seepage (two points) has been observed, it may get increased and impact on fire water system integrity.StationaryClosed
392026-05-13System AdministratorM. SajjadHSEQKorangi RefineryTank FarmAt Gantry Bay #2, the insulation on one of the overhead pipelines has become detached and is hanging.CivilClosed
402026-05-19System AdministratorM. BalajHSEQKorangi RefineryPlant AreaAt boiler # 03, two open pits were observed without proper covering; immediate covering is required.StationaryClosed
412026-05-23System AdministratorBilal KhursheedOperationKorangi RefineryPlant AreaElectrical cables for old boilers heat tracing and lighting are openly laid on the ground near 2403-J in a frequently used passageway, posing a potential tripping hazard to personnel movement.ElectricalClosed
422026-05-23System AdministratorBilal KhursheedOperationKorangi RefineryPlant AreaThe monkey ladder for the 102-F platform has an intermediate support positioned between two ladder steps, which may cause foot entrapment or a tripping hazard during use.StationaryOpen
432026-06-04System AdministratorM. BalajHSEQKorangi RefineryTank FarmAt Vessel 1403-F, an unattended open confined space was observed without barrication and warning signs.Tank FarmClosed
442026-06-04System AdministratorM. BalajHSEQKorangi RefineryTank FarmAt Gantry Bay #8, PRL logistic staff was found on the bowser top without wearing safety harness and lifeline.LogisticClosed
452026-06-08System AdministratorAbdul HaseebOperationKorangi RefineryPlant AreaMonkey ladder for 202-Cs platform Infront of control room has an intermediate support positioned between ladder steps which may cause foot entrapment or a tripping hazard during use.StationaryOpen
462026-06-10System AdministratorFurqan AhmedOM KTKemari TerminalKeamari TermialAt Kt, point #8 Platform of HSFO Valve Sealing due to inadequate fall protection and incomplete platform structure. Immediate corrective action is required to prevent personnel injury.StationaryClosed
472026-06-12System AdministratorM. AdilTank FarmKorangi RefineryTank FarmAt MMT Vessel Yard the protective cover of the light bulb has accumulated water/moisture. Since it is no longer airtight, hazardous vapors can easily get inside. If it causes an electrical short circuit or spark; it could lead to a major fire incident in this area.ElectricalClosed
482026-06-12System AdministratorM. AdilTank FarmKorangi RefineryTank FarmThe static charge dissipator SS rod is heavily rusted. Due to corrosion, it might not discharge static charge effectively.StationaryClosed
492026-06-24System AdministratorTalha KhanOM KTKemari TerminalAPI SeparatorTo prevent vehicle-impact incidents at the slop bowser loading area of Keamari Terminal, crash guards should be installed around the Holding Basin, API Separator, and associated pipelines.StationaryOpen
502026-07-15System AdministratorweeC&PKorangi Refinerylahorefinal testing fromInstrumentOpenAhsan
Generated by PRL HSEQ Portal · This is a system-generated report.